Closing the Loop: Introducing oorja Battery 360™ by oorja
Introduction
The battery industry has made remarkable strides over the last decade, from innovations in cell chemistry to the development of more intelligent battery management systems (BMS). Yet, when it comes to understanding and predicting battery behavior in the field, the tools remain fragmented, reactive, and often too generic to yield actionable insights.
For EV fleet operators, OEMs, and energy storage providers, today’s status quo presents three major challenges:
- Limited visibility into deployed battery health beyond basic metrics like SoC and temperature.
- Lack of actionable prognostics—existing systems detect failures, but rarely predict them.
- No accurate estimation of Remaining Useful Life (RUL)—a critical metric for optimizing operations, warranties, and second-life applications.
At oorja, we identified this gap and developed a solution that leverages our domain expertise in physics-based modeling and machine learning. After three years of pioneering the hybrid (physics + ML) simulation approach to optimise battery design and performance, we’re now taking the next step—extending this intelligence to the next frontier of the battery lifecycle: real-world performance monitoring with oorja Battery 360™
What is oorja Battery 360™?
oorja Battery 360™ is a real-time battery intelligence platform for EV fleet operators, automotive OEMs, and Energy Storage (ESS) Providers. It enables our users to tap directly into their deployed batteries and vehicles, providing continuous, physics-informed insights into their performance, usage, health, and remaining life.
At its core, oorja Battery 360™ delivers four types of high-impact prognostics:
- Maintenance Alerts: Predict issues like mechanical failure, future cell imbalance, and sensor faults—before they impact performance.
- Safety Alerts: Predict cell overheating and receive precautionary thermal runaway alerts beforehand.
- Usage Alerts: Understand how usage and charging patterns affect battery health.
- Remaining Useful Life (RUL) Predictions: The crown jewel of the platform. oorja Battery 360™ goes beyond degradation trends—it tells you how much usable life is left with an accuracy of up to 93%.
Figure 1: How oorja Battery 360™ functions. Data is taken from the deployed field asset, and then fed into servers which use our proprietary physics + ML algorithms to extract actionable prognostic insights which are displayed on a user-friendly dashboard.
Why It Matters: Closing the Intelligence Loop
The EV and energy storage ecosystem is maturing rapidly, but it remains fragmented. You have simulation tools for design. BMS for basic tracking. And then, disjointed aftermarket analytics. But there’s been no true circular intelligence system that spans the entire lifecycle of a battery—until now.
With oorja Battery 360™, we’re closing the loop.
- You start with oorja’s battery suite of applications to qualify, design, and optimise the performance of your battery.
- You use our design tools to optimize form factor, safety, and performance before a single prototype is built.
- And now, with oorja Battery 360™, you can continue monitoring and improving that battery after deployment, using the same physics-ML layer that helped you design it in the first place. All the insights and learning from oorja Battery 360™ can then be fed into your early-stage design for the next set of product iterations.
Figure 2: oorja’s circularity of intelligence. Insights from Deployment Monitoring are fed into your early-stage concept design for your next set of product iterations.
With oorja Battery 360™, we’re going beyond just monitoring—it’s continuity. It’s accountability. It’s circular intelligence.
